United Consulting

I-69 Major Moves 2020 Expansion Project

I-69 Major Moves 2020 Expansion Project

Client Milestone Contractors, L.P.
INDOT

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Project Description: The Design-Build Best Value contract to I-69 created an added travel lane in each direction to the median between State 37 Road (Exit 205) and State Road 38 (Exit 219) and a southbound lane along the shoulder between 116th Street and the new interchange at the 106th Street exit ramp.  The I-69 and Campus Parkway was converted from a traditional diamond to diverging diamond interchange.  The project widened and rehabilitated five twin bridges on I-69 and reconstructed three overpass bridges.

The state of Indiana and INDOT have a legacy of delivering Design-Build projects through a fixed scope and low bid procurement process.  The I-69 Major Moves 2020 built on this legacy and implemented the first Design-Build Best Value project procurement delivered by INDOT.  During this procurement, the project was broken into segments for evaluation which could be constructed for a fixed budget.  Additional value in the selection process was given to more completed segments.  The process allowed for elements of the scope to be changed if it was demonstrated the end product was as good or better than the original scope.

The budget established for the project was $85 million.  Additional value was recognized for being able to deliver extended length of added travel lanes to I-69.  IFA recognized the proposal delivered an extended design life for the pavement, rehabilitation of additional structures and added widening accomplished 18 percent more than was estimated within the $85 million budget.  The additional value was accomplished through:

  • The team developed efficiencies for Milestone Contractors through better maintenance of traffic which allowed for greater production.  The rehabilitation of the existing lanes was completed during nighttime lane closures.  Once rehabilitation was constructed, the widening for the added travel lanes was completed behind temporary concrete barriers separating traffic from construction.  The separation created increased safety for the traveling public and construction workers.  The increased construction production also resulted in the delivery of additional length of added travel lanes on I-69.  
  • The largest innovation was the pavement design which maximized keeping the existing pavement in place and the new widened pavement section.
  • The rehabilitated pavement minimized milling of recently surfaced pavement to only what was needed to create a continuous 2% cross slope.  It resulted in keeping more of the existing pavement and resulted in a 25% increase in pavement design life. 
  • The pavement widening consisted of a 14-inch HMA pavement section that exceeded the functional and structural performance thresholds.  When combined with the proposed rehabilitation strategy, the total tonnage of HMA required per linear foot is reduced from 6.41 Tons/lft to 5.03 Tons/lft, resulting in a 27% increase in the length of interstate that can be improved. 

Approximate Project Cost:  $95,000,000

Breadth of Services Provided by UNITED: Topographical Survey, Roadway Design, Bridges Design, Drainage Design, Signing Design, Signals Design, and Lighting Design

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United Consulting

Columbus State Street Connection

Columbus State Street Connection

Client City of Columbus

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Project Description: The State Street Connection Project serves as an initiative to encourage economic growth and development within East Columbus by reconnecting it with Downtown Columbus. The project created a wider side path along the north side of State Street from Central Avenue to Mapleton Street and also included significant architectural enhancements to the Haw Creek Bridge, the incorporation of new greenspaces, and the addition of sculptural elements along the path. Consistent with the City’s branding scheme, the sculptural elements and crosswalks incorporate the Dancing Cs. A new gateway feature was constructed at the intersection of Central Avenue, delineating the entrance into East Columbus and providing an upgraded connection to the Columbus People Trail.

Approximate Project Cost: $4,287,000

Breadth of Services Provided: Topographical Survey, Right-of-Way Engineering, Civil Engineering Design, and Project Management

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I-69 and 106th Street Interchange

I-69 and 106th Street Interchange

Client Indiana Department of
Transportation(INDOT)

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Project Description:  This multi-agency project with INDOT, City of Fishers, and Hamilton County provided a new interchange on I-69 at 106th street that has served as a catalyst for economic development while reducing congestion along the busy I-69 corridor. The purpose of the project was to create a new access point to I-69 and improve the traffic operations of the adjacent interchanges at 96th Street and 116th Street. United was selected and worked through the evaluation of the different interchange alternatives. The chosen alternative for the interchange featured a two-lane, oval-shaped roundabout on 106th Street over I-69 including ramps to and from both directions of the interstate. Two separate two-lane bridges carry one direction of traffic. The westbound traffic bridge on the north side of 106th Street was also designed to accommodate pedestrians.

Approximate Construction Cost:  $21,000,000

Breadth of Services Provided: Traffic Counting, Traffic Analysis, Road Design, Bridge Design, Hydraulics, Pavement Design, Utility Coordination, Regulatory Permits, Right-of-Way Engineering, and Land Acquisition

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Mount Comfort Road Roundabout

Mount Comfort Road Roundabout

Client Hancock County
Commissioners

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Project Description:  The intersection of Mount Comfort Road (CR 600 W) and CR 300 N is the culmination point for traffic from several industrial and commercial property developments heading south to I-70. A traffic simulation model was generated utilizing existing traffic counts as well as traffic studies for several industrial and commercial developments. Based on the results of the model, it was determined that dual left turns would be required for the westbound to southbound movement and a right lane by-pass would be added for the northbound to eastbound movement.

A key principle, when driving through a roundabout, is the idea that a driver never has to change lanes. This was achieved on the CR 600 W and CR 300 N roundabout through the use of a spiral. A spiral, moves traffic from the inside lane to the outside lane without the need for the driver to change lanes.

Finally, the most challenging part of any multi-lane roundabout design is controlling the fast path speeds. The easiest way to control the entering speed is to provide deflection. The entering speed has to be balanced with the circulating speed especially when heavy truck volumes are anticipated, which is the case for this intersection. To help provide deflection and ultimately reduce the fast path speeds, without significantly reducing the entrance radii, horizontal curves were introduced into the alignments approximately 300 feet prior to the roundabout in all directions.

Approximate Project Cost: $2,700,000

Breadth of Services Provided: Design Services, Right-of-Way Engineering, Construction Inspection

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US 231 Phase III – New Road Construction

US 231 Phase III – New Road Construction

Client Indiana Department of
Transportation (INDOT),
Spencer County

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Project Description:  US 231 Phase III Project in Spencer County is comprised of new terrain freeway totaling 4.5 miles of four-lane divided roadway with a grass median and two bridges in Spencer County.  The project includes a railroad grade separation and a diamond interchange at SR 162.  The project traverses densely wooded new terrain with large elevation changes and strip pits from past mining activities.  Four local roads were relocated to maintain the limited access feature of the new US 231 freeway.

The project required extensive coordination with the INDOT Office of Geotechnical Engineering due to possible mine subsidence, ponds, and the types of soil identified in the soil boring including coal, shale, and sandstone.  The project bisects three local service roads, a railroad, and State Road 162.  Coordination with the local agencies, Hoosier Railroad identified solutions to minimize the new alignments impacts on the community.

The location control route survey and topographic survey included full ground survey on a terrain that included over 100 feet of elevation changes, ponds, and strip mines. The new alignment traversed land with elevation changes of more than 50 feet and was previously mined.  Mining operations created unique geotechnical challenges which were coordinated as the project encountered mine spoils and created ponds.

Approximate Project Cost:  $25,500,000

Breadth of Services Provided:  Topographic Survey, Regulatory Permit Applications,  Roadway Design, Bridge Design, Complex Sign Design, and Utility Coordination

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Madison County Bridge No. 123 / 600 W over White River

Madison County Bridge No. 123 / 600 W over White River

Client Madison County

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Project Description: Madison County Bridge No. 123 carries CR 600 West over the White River in Madison County. The structure is a four-span, continuous variable depth concrete girder with simple span concrete end-spans. The rehabilitation project included a complete deck replacement and reconstruction of the end-spans with prestressed concrete I-beams making them continuous with the existing historic concrete girders.

United developed a design and construction method for this structure that allowed for the deck replacement without any temporary supports for the historic girders. The negative moment reinforcement in the deck was maintained over the girders and the new deck constructed above this reinforcement using a staged pour sequence to reduce construction loading. The design also eliminated two expansion joints by making the approach spans continuous with the main span. This eliminated on-going maintenance concerns for the County and significantly extended the useful service life of this structure. These unique design concepts saved the county in both construction cost and schedule.

Approximate Construction Cost: $1,200,000

Breadth of Services Provided: Design Survey, Roadway Design, Bridge Design, Scour Analysis, Right-of-Way Acquisition, and Environmental Coordination, and Report Preparation

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Operation Indy Commute – I-65 & I-465

Operation Indy Commute – I-65 & I-465

Client Indiana Department of
Transportation (INDOT)

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Project Description:  This project included a new westbound I-465 to southbound I-65 fly-over ramp, added travel lanes on I-65 and I-465, ramp and median reconstruction, lighting, signing, retaining walls, and noise walls.  The new bridge carrying westbound I-465 to southbound I-65 included 11 spans of pre-stressed concrete I-beams and is approximately 1,400-feet long.  The entire design was completed on a fast track, 15-month schedule with United Consulting teaming with American Structurepoint to deliver this successful project for INDOT.

Approximate Project Cost:  $40,000,000

 This video shows the project from start to finish.

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I-74 & Ronald Reagan Parkway Interchange

I-74 & Ronald Reagan Parkway Interchange

Client Indiana Department of
Transportation (INDOT)

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Project Description:  The Ronald Reagan Parkway is multi-lane rural arterial from I-70 to I-74, near Hendricks County, Indiana. This FAST TRACK project provides transportation services to this rapidly developing portion of eastern Hendricks County and western Marion County.  Connection of the corridor to I-74 is a vital part of the overall traffic/congestion management for Hendricks County and the Indianapolis Metropolitan Area.

This project, in development for just six months, included a new diamond Interchange on I-74 in Hendricks County and nearly two-miles of new alignment roadway construction for the County’s five-lane rural Ronald Reagan Parkway corridor from US 136 to 56th Street (CR 600 N).

The interchange is 2.8 miles east of SR 267.  The Ronald Reagan Parkway runs from US 136 (Crawfordsville Road), north to Hendricks County Road 600 North (56th Street).

Approximate Project Cost: $18,000,000

Breadth of Services Provided:  Roadway Design, Right-of-Way Engineering, Utility Coordination, Lighting Design, Hydraulic Design, and Permitting

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Interchange Modifications at I-465 and I-74

Interchange Modifications at I-465 and I-74

Client Indiana Department of
Transportation (INDOT)

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Project Description:  The project included the complete reconstruction of the system to system interchange at I-465 and I-74.  It also reconstructed the interchange access from I-465 to Brookville Road and Shadeland Avenue.  The interchange configuration involved extensive coordination with geotechnical to determine the most cost-effective solutions for the fly-over ramps.  It was determined in that longer bridges were more economical than walls due to the existing soil conditions.  Maintenance of Traffic was a major component of the design due to the urban environment.  Additionally, detention and lift station designs were completed as part of the project to facilitate drainage.

Approximate Project Cost:  $74,000,000

Breadth of Services Provided:  Regulatory Permit Applications, Roadway Design, and Bridge Design

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US 31 South Bend New Roadway, Marshall and St. Joseph Counties

US 31 South Bend New Roadway, Marshall and St. Joseph Counties

Client R.W. Armstrong
Associates for
Indiana Department
of Transportation
(INDOT)

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Project Description:  With the goal of reducing congestion and improving safety and mobility along the route, United completed preliminary and final design on 15 bridges for the upgrade and realignment of US 31 from US 30 in Plymouth to the US 20 bypass in South Bend.  These projects included multiple bridge types from single-span prestressed girders to a three-span steel plate girder structure with integral post-tensioned straddle bent pier caps at a single-point interchange.

United also completed the “Fast Track” rural five-mile Grading Contract and the more complex urban design in the northern two miles.  The six different urban Contracts included pavement reconstruction, retaining walls, local road improvements, bridge replacements, signing, signal design, and a single-point urban interchange.

This project is part of the larger Major Moves initiative to upgrade the route to freeway standards from Indianapolis to South Bend.

Approximate Project Cost:  $316,000,000

Breadth of Services Provided: Supplemental Topographic Survey, Roadway Design, Bridge Design, Regulatory Permit Acquisition, Utility Coordination, Right-of-Way Engineering and Right-of-Way Buying

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